Printing Tips: Eliminate bottlenecks and increase efficiency
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The size of a bottle mouth determines the speed at which liquid flows out of it, and the bottleneck in the production process limits the speed of the entire process. Bottlenecks in the process not only limit the speed of production of one process, but also affect the production capacity of other links. In some cases, factors such as insufficient manpower, raw materials not being available in time, equipment failure at a certain link, and blockage of information flow may become bottlenecks in production.
For example, packaging is the trend of printing companies, which has a special requirement for the printing range of printing presses. Many companies are limited by this aspect. Seeing that the last piece of cake in the printing market is divided and can't do anything.
In addition, the large version has become a popular vocabulary for current printing. The large version can save materials, shorten printing time, and determine a reasonable printing method. It is a crucial part of the printing production process, which is currently sought after by medium-sized and above-format printing presses. And one of the reasons for the bestseller. Breaking through the limitations of substrate thickness and format is the primary prerequisite for the further development of printing companies.
In the current economic environment, the constant downturn in printing quotations is in stark contrast to the continued rise in wages for workers. Printing companies want to survive and grow only by improving the level of mechanical automation, thereby increasing production efficiency. For example, the speed of printing presses must not be ignored. The printing machine speed of 16,000 sheets - 18,000 sheets / hour and 10,000 sheets / hour are two distinct efficiencies.
There is also a computerized printing control system that pre-adjusts the amount of ink, remote ink supply, remote registration, and a scalable system for monitoring print quality. The system has an ink amount and register control device cpcl, a print quality control device cpc2, a plate image reading device cpc3, a registration control device cpc4, and a data management system cpc5, and the application of these control systems greatly shortens the standby preparation time. Improving production efficiency is also a problem that cannot be ignored.
The bottleneck process determines the maximum capacity. In the 100 links, as long as there is a link that is inefficient, the remaining 99 links may not solve the problem of backward progress. Therefore, grasping the production cycle of the bottleneck process and continuously improving it is the most important magic weapon to improve efficiency.