Ink balance of commercial rotary machine
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The all-commercial rotary machine is a high-speed high-quality printing machine imported from abroad in recent years. It has the advantages of fast printing speed (some machine speeds up to 60,000 rpm), more printing layouts, stable quality and strong timeliness. Therefore, after the introduction in Shenzhen, Shanghai, Beijing and other places, the mainland has introduced a lot in the past two or three years. The all-commercial rotary machine is a brand-new printing machine (formerly commercial printing is mainly based on sheetfed machines). It has many commonalities with sheetfed machines, but there are many differences, such as: paper feeding Mechanism, printing speed, paper used for printing, ink drying method, folding method, quality standard, paper loss, etc. Therefore, we need a process to master it. We should sum up, communicate more, and study more to be familiar with it and use it.
Everyone knows that the current status quo is closely related to the quality of printing, but at the same time it is the most difficult to control is the printing ink balance.
Offset ink balance refers to: adjusting the supply amount of dampening solution under a certain printing speed and printing pressure, so that the ratio of dampening liquid contained in the emulsified ink is less than 26%, forming a slight W/O type emulsion ink. With the minimum amount of liquid and the ink on the plate to compete. Offset printing is a natural law that uses oil and water to be incompatible with each other. It forms a graphic and a blank part on the printing plate. It supplies both the ink and the water supply to the printing plate, and absorbs oil against the water through the layout, while the blank part absorbs water and oil. print. If the ideal part of the ink is in equilibrium, the blank part of the printing plate adheres to the dampening solution, and the ink part is attached to the image. Only when the surface tension of the dampening solution and the surface tension of the ink are equal, the diffusion pressure at the interface between the two is Zero, dampening solution and ink remain relatively balanced on the interface, and do not infiltrate each other. In this case, the printing effect is ideal. But in actual printing, the ink-and-wash balance is a dynamic balance that is constantly changing. If the amount of ink supplied to the layout exceeds the balance, the ink expands toward the blank portion after being strongly pressed, and invading the blank surface causes stickiness. On the other hand, if the water supply to the plate exceeds the balance value, when the water roller passes through the surface of the image, it will leave more water on the surface of the image, and then it will be strongly squeezed by the water roller and the ink roller, and attached to the graphic part. The ink layer is deeply emulsified, causing the print to be dull. Moreover, when the water supply amount is too large, the water enters the ink fountain along the inking roller and the squeezing roller, causing a large range of ink emulsification, and finally the printing cannot be carried out.
In the actual printing operation, many operators do not pay attention to the balance of ink and water. When the water is too large, it is not considering the water collection, but increasing the amount of ink. Printing for a period of time, the ink is emulsified seriously, causing stickiness, adding water, and the ink color is naturally dim. No light, plus ink, this creates a vicious circle. It is never possible to achieve a good balance of ink and water, and naturally no good products can be printed.
As the commercial ink roller, the ink and wash balance should be controlled from the following aspects:
First, what is ink? The purpose of using fountain solution in offset printing is mainly to form a water film that repels the ink in the blank portion of the printing plate to resist the expansion of the ink on the graphic to the blank portion, preventing the dirty plate; and supplementing the damaged hydrophilic layer during the printing process. Maintain the hydrophilicity of the blank portion of the plate; reduce the surface temperature of the plate. The water for the rotary machine is composed of pure water, dampening solution and alcohol. The use of pure water can prevent algae from forming on the dampened water pipe wall and cause blockage. The amount of alcohol used is 8-11%. The dampening solution has an electrical conductivity of 9 to 11 and a pH of 4.8 to 5.2. The best value of these values depends on the long-term practice and summary of the operators. The ink is dispersed in the binder by very fine pigments and fillers, and after grinding, it becomes a relatively stable fluid colloidal suspension. Commercial rotary inks are generally thermoset (ie, hot-drying inks), so their drying properties, oil content, and water solubility are very different from oxidative drying inks and sorption drying inks. The latitude is large, the water volume is difficult to grasp, the tolerance is small, and the degree of emulsification of the ink is not easy to grasp. Generally, the ink manufacturer is required to provide the matching solution (adapted), because it has been optimized by several professional experiments and production. And we need long-term exploration to master.
Second, the operator's mastery of the plate and the ability to understand the proof. Confirm whether the dot and the density of the printing plate meet the requirements and whether it is suitable for the rotary printing requirements. Because the rotary printing speed is fast (generally up to 30,000 rpm), and it is B-B type, if the printed version is not enough to eat ink, and the black layer of the proof is thicker, the operator only needs to zoom in to further close the sample ink color. The amount of ink, in this way, the excess ink is accumulated in the ink roller, which will cause the ink or ink to be heavily emulsified, causing the printed matter to be dirty and destroying the balance of ink and water, and then increasing the amount of water has nothing to do. In addition, the products printed on the rotation are not required to be large, as long as the field is saturated, if the difference between the proof and the actual printing is not analyzed, the amount of ink is increased, which in turn causes print quality problems.
Third, the adjustment of water glue. The adjustment of water glue is more important, especially the adjustment of the water transfer roller and the water proof glue requires moderate adjustment of the water glue (the printing ink width is 8-9mm with the printing plate, and the ink printing width of the water transfer roller is 5-6mm). Too big or too small is not conducive to water transfer. What's more important is that both ends should be leveled. If the ends are not flat, then at the time of printing, there will be a water at one end and a small water at one end, so that when the water balance at the small end of the water is good, the water at the other end must be large. If the water is reduced at the same time, the other end will break the ink and water balance due to small water, resulting in a dirty plate. In short, if the water gel is not leveled, then there will be a large water or small water, which will lead to serious emulsification and will not reach the optimal state of ink balance. The same is true for the adjustment of the ink.
Fourth, do the "ink collection". When the commercial rotary machine adjusts the zero ink key, there is a thin layer of ink on the entire ink fountain roller. Because of the printing of different layout (wide) products, even if the ink cartridges receive zero position at both ends, there is a little ink. Ink transfer to the ink roller, I think the speed of the rotation is very fast, the ink transfer is also very fast (single machine does not stand out), the ink on both sides of the printed image is not easy to be taken away, it will accumulate more, even pass By the end of the water-proof glue, because there is a lot of water on the water gel, the water-in-oil type emulsification is easy to occur at both ends of the water gel, and the formed oil-in-water emulsion ink will splash ink at the high speed of the machine. On the printing plate, the blanks on both ends of the printed product are dirty. At this time, the amount of water is increased, and the problem cannot be solved. According to this, we can learn from the practice of some manufacturers, that is, at the two ends of the printing plate (can be printed on the two blank sides of the paper, and outside the cutting line) to make 70 lines, 50% of the dots, 2 to 4 cm width In this way, the excess ink on both sides of the printing plate will allow the "ink strip" (both ends of the paper) to be taken away, so that the ink does not accumulate, and it is easier to achieve the ink balance of the entire layout.
Fifth, the ink balance tracking curve. Since the commercial rotary printing process often has a transition from low speed to high speed or high speed to low speed, it must compensate the water quantity or ink quantity according to the speed change, that is, the ink tracking curve is completed. For the general printing machine, the ink tracking curve is set after leaving the factory, but our operators should explore the ink and water balance law when adapting to the speed change of the machine according to the long-term exploration and actual situation. If the machine is overprinted from a low speed (80000 rev / h), after optimistic about the ink color, it will accelerate to 40,000 rpm for 2 hours at a time, then its ink and water balance must have a certain change, you need to adjust the percentage of ink and water balance, the place where the ink is big. Add more ink, less ink in the small place, instead of increasing the amount of ink on average, and only have a good grasp of these, in order to control the dynamic balance of ink and water.
Sixth, the naked eye observed. In general, the surface of the plate is slightly diffuse, but not too bright, and there is no water drop on the bumper between the two rollers. However, in actual printing, the water volume of the rotary machine should be slightly larger than the water volume of the flattening machine, because the rotation speed is fast, the water is too small, the ink is more likely to accumulate on the blanket, and the rotary machine is filled with thermosetting ink. The ink is not easily taken away by the paper, and soon it will pile up thicker and crush the blanket. In addition, when the printing plate is printed to about 200,000 impressions, some of the dots on the layout are worn out, and it is not easy to naturally apply ink. If the version does not eat ink, there will be large water and large ink. The ink will start to emulsifie and eject, or a fine ink strip similar to the ink stick will appear, resulting in waste. In this case, it is necessary to collect small water and then reduce some ink. Of course, this Will affect the color saturation. The best way is to replace the worn version. These should be based on actual conditions.
Seventh, the balance of ink and wash is also related to the dust of the paper used for printing, the strength of water absorption, the pH, etc. This requires the paper supplier to provide relevant data, we can refer to its value, and do a good job of dampening water. The proportion of the item is better to control the amount of water and achieve the best balance of ink and water balance.