Printing process
【Silk Screen Printing】
Screen printing is the process of applying ink to a taut screen and printing the ink through the mesh onto the fabric. It can work with a wide range of colors and types of ink.
Advantages: suitable for mass production, bright color, long-lasting effect, can be applied to various types of fibers.
Disadvantages: Not suitable for small batch production, each color needs to make an independent screen, and the initial investment cost is high.
【Digital Printing】
Using a digital printer to print the pattern directly onto the cloth allows for a high degree of pattern complexity and color variation.
Advantages: Complex patterns can be printed, color gradients and details are abundant, suitable for small batch production, saving time and costs.
Disadvantages: Some printers have inks that are not washable and may have poor color persistence, and are not suitable for some fibers.
【Thermal Transfer】
The process of transferring the pattern on the thermal paper to the fabric by heat pressing. It is usually used in the production of personalized products such as T-shirts and hats.
Advantages: It can be printed on various types of fabrics, with bright colors and clear patterns, suitable for small batch production.
Disadvantages: Poor durability, the pattern may fade after multiple washes, not suitable for mass production.
【Dye Printing】
The dye is applied directly to the fabric, and the pattern is permanently embedded in the fiber through a chemical reaction.
Advantages: Long-lasting color, can achieve complex patterns and colors on the entire fabric, suitable for a wide range of fibers.
Disadvantages: high cost, high technical requirements, not suitable for small batch production.
【Direct Inkjet Printing】
It is similar to digital printing, but uses an inkjet printer to spray ink directly onto the fabric, without the need for traditional printing molds or screens.
Advantages: Fast and efficient, with complex patterns and color gradations, suitable for low-volume custom production.
Disadvantages: Some fabric types may not be suitable, and ink retention and durability are slightly worse than traditional methods.
【Laser engraving printing】
Laser cutting and engraving techniques are used to engrave patterns directly onto the fabric, creating a three-dimensional and textural effect.
Advantages: Complex three-dimensional patterns can be achieved on the fabric, with unique visual and tactile effects.
Disadvantages: higher cost, higher requirements for materials and equipment.
[Batik]
Wax is used as a barrier on the cloth and the dye is applied or soaked so that the dye can only penetrate the area not covered by the wax to form a special pattern.
Advantages: Strong handmade artistry, unique patterns can be made, suitable for handmade customized products.
Disadvantages: The production process is complex and the production efficiency is low.
【Foam Printing】
Through hot pressing or chemical treatment during the printing process, a blistering effect is created on the surface of the fabric, so that the pattern or text presents a convex feeling.
Advantages: The pattern produced has a three-dimensional effect, which can improve the visual effect of the design.
Disadvantages: Special equipment and treatment processes may be required, not suitable for all types of fabrics.
【Embedded Printing】
Embedding a pattern or text inside the fabric, usually through a special chemical treatment or material structure.
Advantages: The pattern is long-lasting, less susceptible to external abrasion, and suitable for special applications where durability is required.
Disadvantages: The production process is complex and may require special production environment and equipment.