Packaging and printing costs need to control the six major points part B
Packaging and printing industry has entered the era of micro-profit manufacturers information, and the ever-increasing financial crisis has contributed to the survival crisis of packaging and printing companies, packaging and printing companies will face great challenges, when packaging and printing companies in accordance with In the past, the management of the extensive mode was destined to be abandoned by the times. In this case, a fine management control mode should be adopted in cost management. Below we briefly describe cost control from several aspects.
3 normalized operation
Whether it is to increase the passing rate of the final product or to increase the utilization of raw materials, digital publishing is inseparable from the standardization of this weapon, because the standardized operation can eliminate and circumvent various bad habits in daily production. Basically avoid the production of a large number of waste products, and can reduce the risk of the existence and occurrence of related quality, equipment and hidden dangers, to avoid the production of excessive useless packaging and safety, and then play a certain role in the promotion of production. Because of the constraints of normalized operations, the majority of operators will develop habits of saving in the day-to-day life and thus reduce the actual cost. For example, offset printing requires employees to do deep printing, small quantities of water, and small ink printing in production to ensure that the ink utilization rate is maintained at a relatively high level. In addition, it is also due to the fact that the method of ink addition is less restrictive. It is possible to avoid the occurrence of over-emulsification of ink in long-term printing, and to reduce waste to some extent. It can be seen that the normalization operation has made its due contribution to the cost reduction in the imperceptible. In addition, the constraints imposed by the standardized operation on the operators ensure that the establishment of good operating habits in production has an invaluable effect.
4 Improve production efficiency
Do not underestimate the role of production efficiency in controlling costs, because higher production efficiency can meet the need to produce more products in the same production time, which in turn can bring about energy conservation, reduction of working hours and many other aspects The proceeds. However, improving production efficiency is not endless, and it also requires certain preconditions. First of all, we must ensure the normal operation of the equipment before improving production efficiency, and we must observe the operating habits of employees, avoid the habits that affect the operation, and strive to promote standardized operations. It is necessary to improve the methods and methods that restrict the improvement of production efficiency, and if necessary, make certain modifications to the equipment. Increasing production efficiency can indeed reduce costs, but improving production efficiency must be based on the premise of ensuring product quality, because good product quality, in turn, will increase production efficiency. It can be seen that the improvement of production efficiency is not an isolated incident. It should be developed together with many factors such as product quality, qualification rate, and raw material utilization rate. History of development
5 unified raw material specifications
In actual production terminology, we often find that the specifications of raw materials such as paper are various, and due to the diversity of raw materials, natural procurement costs are increased (because each raw material cannot be bulk-purchased, natural prices are relatively higher) , And also increase the inventory cost (the area of the warehouse is bound to be larger) standards and certification, the diversity of raw materials will also bring some impact on production efficiency, product quality, because with the use of multiple suppliers of paper, ink, etc. The products will inevitably cause constant adjustments in the production due to the similarities and differences in the raw materials, thereby reducing the production efficiency and also affecting the consistency of the final product quality. It can be seen that allowing a wide variety of raw material specifications will inevitably result in inconvenient overprinting of cost control work. We should conduct comprehensive measures based on raw material specifications and raw material utilization ratios, so as to find a break-even point, and then try to unify raw material specifications so as to reduce Costs do their part.
6 quantitative production
The quantitative production mentioned here is a comprehensive analysis of production costs, statistics, calculation and analysis of raw materials such as paper, ink, plates, and production hours, electricity consumption, water consumption, and so on. Based on this basis, individual consumption and comprehensive consumption are allocated to each final product, and the equipment, operating habits, production processes, raw material utilization rate, and final product qualification rate are individually analyzed for these consumptions. Formulate standards and goals, identify gaps, and then reduce consumption by improving production efficiency, final product qualification rate, raw material utilization rate, popularizing standardized operations, and improving equipment. It can be seen that pursuing quantitative production in production is a daunting task flow that covers all aspects and requires the mobilization of management resources at all levels. However, it is by no means an impossible task. If this task is accomplished well, it will not only produce for the enterprise. To reduce costs and make a great contribution, but also for the long-term stable development of enterprises also played a useful role.