Book printing: How to solve the problem?
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China publishes more than 200,000 books each year, more than 9,000 journals, and a total of more than 9.2 billion copies of the total, with a total of more than 577 billion printed sheets, equivalent to 1.36 million tons of paper. Can be described as a printing country. It is worth noting that in recent years, although the total number of books and periodicals has increased, the quality of printing has also improved. However, it is not ideal for the overall quality of printed materials in the country. In particular, the quality of printed books in some books and some primary and secondary schools is poor, and the difference in the quality of some prints has reached an intolerable level.
Mainly manifested in:
1 color prints, color distortion, tone loss, overprinting is not allowed, the color of the plate is different;
2 Monochrome prints, uneven ink color, anti-frontal overprinting, text blur, print through, etc.;
3The size of the finished product, the back of the book is translated and skewed, the back of the book is back and forth, the size of the cover is large, the order of the saddle is over-standard or seriously exceeds the standard; the eight-fold, the knife, the dead, the broken, the multiple, the inverted, Missing posts; defects such as overflowing glue and opening glue.
Causes the quality of books and prints is not high
There are many factors that cause the quality of the above-mentioned books and prints to be not high, and some of them are outdated. Reasons for poor quality of raw materials and low technical level of workers. The most important reason is the weak quality management awareness of publishing management. The management level of printing enterprises is low, and the social benefits of the quality of printed books are not put in the first place.
Specifically, the publishing administrative department did not put the quality of books and prints on the same level as the content of books and the quality of editing, and the standardization of printing was lagging behind. The current printing standards lag behind international standards and advanced foreign standards. Some new technologies and new processes still have no quality standards.
Publishers seek profit and care for the quality of printing
As far as the publishing house is concerned, some publishers have obtained more profits for the department, regardless of the quality of the printed materials of the books and magazines, and which printing factory has a low printing price to go to that house. Some editors of publishing houses, especially art editors, have been divided into the needs of adapting to the diversification of the market. They are unconventional and new, and they are not satisfied with the processing of equipment and technology. Other publishers provide paper quality that is too poor and so on.
If the publishing house wants to change such a situation, it must really put the social benefits of the book in the first place. It is not allowed to look at the quotation of the printing factory when bidding for the factory, but ignore the advanced level of the equipment of the enterprise, the technology of the workers. Levels, corporate integrity and other conditions are randomly selected. Require editors, especially art editors to learn some printing techniques, printing quality standards and other aspects of knowledge, and constantly improve the business level, to provide printing companies with qualified good paper and other books and printed materials, to establish books and print quality supervisors, in order to The quality of books and periodicals is supervised.
Printing plant management relaxation
As far as the printing factory is concerned, it is the main responsible person for the low quality of printed books. The reason is that the old equipment is backward. Other equipment is not behind, and it is not good to do because the technical quality of the operators is not high. There is also the use of low-cost and inferior materials. In addition, there is another problem that can not be ignored and has universality. After the cancellation of the two-level fixed-point book printing enterprise system, there is no restriction on the quality of printed books and periodicals, and the printing factory has relaxed the management of the quality of books and periodicals. .
Therefore, the printing factory must earnestly strengthen the management of the printing quality. Specifically, it can start from the following aspects: The qualified enterprises should pass the certification of the ISO9001 quality management system as soon as possible. Enterprises without conditions should create conditions to solve as soon as possible. Learning and implementing advanced “5S” on-site management to drive product quality improvement. Establish an enterprise information system to ensure that the entire printing process is controlled. Adhere to technological progress, strengthen staff training, and comprehensively improve the quality of employees.
How to improve the quality of book printing
The quality of printed books and periodicals directly reflects the overall level of printing and related industries in a country. If you want to improve the printing quality of books and magazines in an all-round way, it is impossible to work on which department alone. The need to publish administrative departments, publishing departments, printing companies and related printing equipment industry to jointly manage, each responsible, and work together to be effective. Specifically, in the "Eleventh Five-Year" development plan of the printing industry, the government departments must have clear requirements for the printing and printing quality of books and periodicals, and a series of powerful measures to achieve the goals. The most urgent task is to solve the relevant problems of the testing center. Qualifications, only in this way can the testing center be able to supervise the quality of printed products nationwide. In addition, the enthusiasm of the National Printing Standardization Technical Committee should be fully mobilized. With reference to international standards, international standards should be adopted more or more effectively, and foreign advanced standards should be used to formulate national standards and industry standards for the quality of China's printing industry; Different types of quality management talents at different levels.
In addition, the printing equipment manufacturing department, the printing equipment production department, must provide printing companies with high-quality and low-cost printing equipment, press and publication paper and various printing materials to ensure the quality of publication printing.