Book hardcover equipment and its purchase
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In the market economy environment, the introduction of advanced equipment is one of the effective means of operation for printing companies to actively participate in market competition. How to purchase equipment is originally a technical problem, but it will complicate the problem under the condition that the market mechanism is still not perfect. Therefore, in combination with the company's reality, it is imperative to seek a balance between technology and price and other related factors.
At present, the status quo and development trend of China's hardcover book publishing market are unstable, unbalanced and uncertain. In addition, the complexity of the hardcover book processing technology and the large amount of related equipment investment make the purchase of hardcover equipment far more than just It's as simple as judging price/performance.
Factors affecting investment in hardcover equipment
At present, most printing companies in China are cautious and conservative in their investment in hardcover equipment. It is understood that the factors affecting enterprises investing in hardcover equipment are various.
1. Limited publication
Hardcover books are limited in publication and unevenly distributed, which makes enterprises have no confidence in the profit acquisition of hardcover business volume, and the risk of investment losses is relatively large.
2. The price problem
The imbalance in the distribution of interests in the three major sections of book editing, printing and distribution will make the problem of printing low wages unable to be fundamentally improved in the future.
3. The quality level is not high
Since the processing of hardcover books is currently done by manual operation and mechanized processing, the overall quality level of the products is not high. Moreover, the quality standards of hardcover books formulated by relevant state departments are also far from the foreign level, resulting in enterprises with advanced equipment unable to play the quality advantage in the competition.
Due to the above reasons, coupled with the high exchange rate of the euro in recent years, the adjustment of equipment import tariff policy and many other macroeconomic factors that are not conducive to the introduction of equipment, some enterprises have held the currency and waited for the purchase of the hardcover linkage line to adopt “no purchase” or “temporarily not Buying attitude.
However, the open market environment is gestating an infinite opportunity for development. It is necessary to seize the fleeting opportunities and remain invincible in the competition. It can only rely on improving the comprehensive competitiveness of enterprises. While seeing the situation, many companies have taken active management measures, and some have begun to analyze the feasibility of the introduction of hardcover equipment; some have already included hardcover equipment in the recent investment plan; others have even completed A transitional investment initiative introduced some imported second-hand equipment.
Hardcover linkage line and equipment analysis
Hardcover linkage line, commonly known as “Hardcover Dragon” in China, is a device that realizes the working process of core processing steps such as rounding, ridge ridge, sizing, upper gauze, sticky plug cloth, upper cardboard, casing, and groove forming. . Due to the increasing emphasis on the quality of book core processing and the final molding quality of the book, the concept of the hardcover linkage line and its equipment are constantly being updated.
The Sloan book block processing system, its complete process includes book back compression, written flattening, wire lining on the wire, milling back groove (SB6000), upper backing (secondary adhesive can choose hot melt adhesive, white Latex, PUR), upper backing, high frequency drying, shaping, pressing the spine, cooling and drying conveying (intermittent bottom blowing device to promote drying) and secondary shaping press back. The advanced nature and practicality of the technology make the process combination of the whole hard-wearing linkage production line more perfect and the performance is more excellent. In the case of hard-wearing equipment, in addition to the hard-wearing linkage production line and the separately operable segmentation equipment, the single machine for processing the hardcover book-related processes, that is, the auxiliary single-machine equipment for the hard-working linkage line, is also included, such as the adhesive liner machine, Locking machine, book shell machine, book case hot stamping machine, cardboard and cloth cutting machine, etc., make hardcover book production in one go.
Reasonable purchase of hardcover equipment
1. Start with the sewing machine and the book case machine
Based on the current quality of hardcover book processing and related departments' processing quality standards for hardcover books, effectively improving the quality of lock processing and book shell production, enabling companies to obtain important chips in the current competitive situation. Because it will give you a hardcover product, regardless of intrinsic quality or external finishing level, bringing a qualitative leap. Although the recent popular technology (PUR) has the advantage of reducing the processing cost, the ambiguity of certain technical data and its special equipment and professional technical support can truly realize the operational complexity of normal operation. The hardcover book with high preservation value still has a long historical mission.
2. Improve the quality of the process in combination with the actual situation of the enterprise
In combination with the actual situation of the enterprise, the technical transformation of the core processing technology of the hardcover book can be considered (that is, the introduction plan of the hardcover dragon). If it was a few years ago, it would be a bit difficult to recommend a hardcover dragon. First, because there was only one type of hardcover dragon (BF60+FE60) at the time, the production speed of 60 pcs/min greatly exceeded the demand of domestic hardcover business; the second was due to the high investment of large-scale linkage equipment. Many companies that favor Corbs hardcover linkage equipment can only find another path.
But now it is different, although the new Kolbus BF511 type hard-wearing dragon basically follows the design of the 60-type equipment, it still adopts the mature and improved technology of the 60-minute/minute large-scale hard-wearing line, but the structure is more compact; fully automatic Rapid adjustment can effectively shorten production preparation time; incorporates the second generation COPLOT computer-aided operating system compatible with CIP4, JDF, JMF-compatible KOLBUS 360° device information management technology, making the interface more friendly, simpler to operate, and Remote diagnosis of equipment.
It can be calculated that 30 copies/minute means a maximum capacity of 1,800 copies per hour. Taking into account various factors, with 1500 copies / hour, 1 shift per day, 7 hours of production time calculation (1 hour for adjustment, with a computer-assisted operating system, a general operator single adjustment time is generally not more than 15 Minutes, that is, four adjustments can be completed in one hour.) The equipment can reach a total of 10,500 copies of 4 products per day or nearly 12,000 volumes of one product. The monthly capacity of the equipment can be as high as nearly 500,000 copies if it is conservatively calculated in two shifts a day, 16 hours, and 22 effective working days. Such high production capacity, both at this stage and in the next 5 to 10 years, is sufficient to meet the requirements of the hardcover business of most printing companies in China. Even for users with considerable business volume, BF511 is further expanding its production capacity and improving it. Ideal for production flexibility and consolidation of competitive advantage.
3. Introduction of second-hand hardcover equipment
According to our grasp, in recent years, there are not a few printing companies that have introduced the second-hand Kolbus Hardcover Dragon. Due to the different degrees of aging of used equipment, and the lack of maintenance capabilities of the company, most of the equipment's operating conditions are generally unsatisfactory, and some even can not be normal production. To be honest, the cost of equipment refurbishment plus the previous capital investment is close to the price of the new BF511, but from the technical point of view, the second-hand equipment can not reach the working state of the new equipment no matter how it is refurbished. With the hardcover dragon, it is equivalent to the printing enterprise basically equipped with the equipment needed for the hardcover book processing. In other words, the construction of the overall hardcover production capacity can be said to be successful.
4. Purchase professional book core processing system and hardcover three-sided knife
The purchase of professional book core processing system and hardcover three-sided knife can truly realize the joint production of hardcover books. The Sloan book block processing system is highly specialized, which not only ensures that the various process steps are completed in more detail, but also improves the overall quality level of the hardcover products, and the perfect equipment configuration can face a variety of new and complex The challenges of machining processes and higher quality requirements, such as the combination of various wireless hardcover processes and the preparation processes that must be achieved during book block processing required for deep rounding. In addition, the hard-wearing line that integrates book block processing and three-sided cutting equipment can significantly reduce the number of operators, eliminate the transitional stacking and handling of semi-finished products, and accelerate the flow while reducing scrap rate, improving product quality, production efficiency and shortening production cycle. The circulation of funds.