Discussion on the development road of packaging machinery industry in China
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Along with the changes in the world from the industrial economy era to the knowledge economy era, the production methods based on resources and labor have been unable to adapt to the development of existing production enterprises and the needs of the market. Therefore, enterprises need to adopt advanced automation with high technology level. Production equipment to meet the sustainable development of the enterprise and the needs of the market. Therefore, the urgent demand for automated packaging machinery by production companies has become prominent, but at the same time, the relatively backward development of the domestic packaging machinery industry has intensified the contradiction between supply and demand, and ultimately led to a vicious circle. Although China's packaging machinery industry is not sitting still, but only by technological innovation, close to users, independent research and development to replace the traditional model of introduction and counterfeiting as soon as possible, in order to make China's packaging industry and market healthy development, and catch up with the world as soon as possible Advanced level.
Internationally advanced packaging equipment suppliers have entered China's various production industries and are still expanding. Their products have conquered many companies with reliable stability, humanized design and high technology content. Briefly, whether it is in the dairy boss "Mengniu", "Yili", beverage giant "Huiyuan", "Wow Haha", or daily chemical representative "Shanghai Jahwa" have introduced a large number of imported automated packaging production lines, resulting in domestic packaging Machinery can only retreat to the second line or become an accessory. In response to this situation, we have to ask: Where is the gap between the level of China's packaging machinery and the world's advanced level, and how to catch up?
Pay attention to independent research and development
From the perspective of the current state of the art, because China's packaging machinery industry started relatively late, without good processing technology and supporting industry support, it has been following the way of copying foreign advanced equipment, lacking independent innovation, and many domestic enterprises produce equipment. Still adopting relatively backward technology abroad. Take the hose filling machine of daily chemical or pharmaceutical products that we often use as an example. The equipment of many domestic packaging machinery manufacturers are imitating the medium and low speed equipment of Swedish KALIX, whether it is structural frame or filling method and configuration. KALIX's equipment is exactly the same. Under the same conditions of use, although it can meet the normal production needs, there is still a significant gap between the equipment's accuracy, quality and stability compared with foreign equipment.
At the same time, due to the lack of sufficient attention and investment in R&D and innovation, domestic enterprises are still unable to produce high-speed equipment with high degree of automation, and cannot catch up with the innovation progress of foreign manufacturers. Of course, China's packaging machinery industry also has many advantages: First of all, the design ideas are more flexible and not as solid as foreign countries, can be designed according to the special needs of different users; Secondly, the distance from domestic customers is closer, you can use more The channels understand the problems in the actual production equipment, solve them in time, and apply this experience to the R&D and manufacturing of new equipment. Third, the manufacturing and debugging cycles of the equipment are shorter than foreign countries, and the cost is low, and the resources are maintained. Adequate features. According to the above advantages, China's packaging machinery industry should develop its strengths and avoid weaknesses. On the basis of not abandoning the introduction and absorption, we should pay full attention to the investment in equipment R&D and innovation, with a more complete product line, more intimate design, more adequate support and More sophisticated manufacturing to impress domestic and international customers. Manufacturing must be refined
From the perspective of equipment manufacturing, the processing and manufacturing precision of China's packaging machinery is not high, and the design is not beautiful enough. This is manifested in two aspects: on the one hand, the processing precision of the equipment is not enough, on the other hand, the processing technology and level are uneven. For example, for the tablet press, the tightness and consistency of each punch on the entire operating panel will directly affect the weight and quality of the tablet. Therefore, the manufacturing precision of the mold and the overall cooperation of the device are highly manufactured. Claim. At present, the Fing and Bosch tableting equipments in Germany both reflect the nuance and excellence of manufacturing standards in the manufacture and cooperation. Only such equipment can guarantee the quality of the products. In addition, the aesthetics of the shape design is also very important. We can see at the domestic pharmaceutical exhibition that although the performance of some domestically produced equipment of the same type is superior to that of foreign advanced equipment, the lack of design directly affects the final choice of customers. . On the basis of the great progress of China's packaging machinery manufacturing level, we will pay more attention to and improve the processing technology and precision, and quickly catch up with the world's advanced level with a more perfect appearance and stable manufacturing level. Humanized design
From the perspective of equipment use, domestic packaging equipment still has certain deficiencies in the degree of humanized design and automatic control, which reflects that the domestic packaging machinery industry is not in place for user feedback collection and equipment adjustment. Taking the automatic cartoning machine as an example, how to design the carton storage and chain height of the carton storage link will directly affect the humanization of the operation. According to trial and design, the Pester back-end packaging equipment supplier in Germany finally achieved a good balance point with a 730mm chain height and a maximum of 60 or 7mm thick cartons at a time. This design not only maximizes the savings. The labor intensity of the operator, but also allows the operator to free up more energy to complete the operation, monitoring and solving unexpected problems of other equipment. China's packaging machinery industry can only fully consider the user's feelings, carefully design a more humane, more in line with the needs of users in order to occupy the domestic and international user market, improve the industry level and status.
China's packaging and processing enterprises also need to re-improve their own management level. First, more technical personnel need to participate in the international level packaging machinery exhibition, so that they can absorb the advanced design concepts of foreign packaging machinery and apply them to the actual design work. Secondly, according to the actual experience, select the better brand of accessories and components, improve the long-term performance of the equipment, and establish a corresponding traceability system for spare parts. Thirdly, the establishment of a resource sharing system through modern network means that various design concepts, information resources and cutting-edge information within the company can be quickly shared and blended. Finally, a well-established human resource relationship enables the company to introduce and retain outstanding talents, so as to ensure the innovation and vitality of the industry. At present, some excellent domestic packaging machinery enterprises in Shanghai, Wenzhou, Guangzhou and other places are emerging. They have a complete R&D team and management system. The emphasis on innovation and R&D has enabled the company to continue to grow and develop, and the products have been recognized by foreign users.
While rethinking how China's packaging machinery industry “breaks through the siege and innovates”, we should also call for relevant professionalized supporting industries (such as machining, spare parts, etc.) to continue to improve and give greater support to the packaging machinery industry. Only in this way can the industrial chain of the whole industry develop healthily and produce high-precision and professional large-scale complete production lines to meet the huge demand for packaging machinery in China and the world in the future. At the same time, in the face of such a large use market and the competitive pressure brought by foreign leading companies, China's packaging machinery industry has a broad learning space, at the moment when the industry faces a new round of structural adjustment, technology upgrades, product replacement, domestic Enterprises need to develop their own enterprises and enhance their competitiveness through independent innovation and deep digestion, in order to become a giant in the packaging machinery industry.